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CNC milling machines CPM series Jewela JWX 10 Jewela JWX 30 Modela MDX 40 Modela MDX 540 3D scanners Picza PIX 4 and PIX-30 Picza LPX600 Picza LPX1200 Combination machines: milling + scanning Modela MDX 15 and MDX 20 Software for CNC milling machines KAY control softw

CPM-ICP Series

Desktop CNC milling machine, in three sizes.

Picture of an ICP machine
The CPM-ICP series are machines
that any company can afford,
to do in-house Rapid Prototyping.
The work-area is large enough for most jobs, the operation easy and the price unbelievably low. The CPMs are designed to machine all non-metal materials.


SYSTEM OVERVIEW
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The CPM-ICP machines are built using a rigid frame (aluminium and steel) inside a closed cabinet. As the machine operates only with its door closed its safety is guaranteed. Bearings and screws are well-protected from chips and dust. All electronics to control 4 axes (so including the optional rotation axis) are built inside the cabinet: this is the IMC4 stepper motor controller. Also read below about the optional Booster Card that we supply for this controller.

The machine interfaces with PC software offering a user-friendly environment (PC not included): the PC in fact is used as control panel for the machine. We deliver every CPM with the great KAY control software, which is better than the RemoteWin software as supplied by the machine manufacturer. Using Kay you are able to run NC program files in standard ISO G-codes as well as NC files in the proprietary NCP format.

At our website www.deskproto.com a few videos are available that show a CPM machine in action !


CONSTRUCTION DETAILS
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Each CPM has a XY table with ample T-slots, conveniently sized much larger than the actual working area. Note that the maximum model size that can be produced is smaller than this working area. For X and Y the cutter needs to move outside the model to machine the outer surfaces. And for Z the cutter needs to be able to travel over the model, see the illustration below.

drawing of max model height

As the cutter must be able to travel over the model, the max model height is much lower than the machine's working area in Z. Depending cutter dimensions and model geometry the max model height will be 50 to 70 % of the Z working area, as shown in the illustration.

The total dimensions make desktop operation possible; the aesthetic design fits well in an office environment. The three axes move over steel linear ball bearings and are driven by high quality ball screws (zero backlash). The closed cabinet with large windows keeps both noise and chips inside. Standard spindle motor is a high quality router (500 W, 11000 to 25000 rpm).
The resulting machine features safe and reliable 3D CNC facilities at a low price.

Note that in 2006 a design change has been implemented: the original CPM machines has been replaced by the improved type CPM-ICP. Specifications are almost the same, with the exception of the following improvements:
the frame is assembled using screws (versus welding for the original CPM). Advantage is a higher accuracy.
the door opens by sliding upward (versus rotating for the original CPM). Advantage is a better position for the door lock: now on top where chips won't easily cause problems.


SPECIFICATIONS
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Model: ICP 2015 ICP 3020 ICP 4030
Max working area (X,Y,Z in mm) 200x150x90 300x200x90 400x300x140
Table size (X,Y in mm) 400x250 500x250 600x375
External dimensions (X,Y,Z mm) 535x600x690 610x650x715 780x850x810
Height with door opened (mm) 1050 1100 1200
Weight, kg ~ 95 ~ 102 ~ 120
Prices euro 4,400 euro 4.900 euro 5.900

Prices in Euro currency, excl VAT and outside the Netherlands excl shipment cost.
On site installation and service are optional, available only in the Netherlands and in Belgium.
The machines are delivered with installation instructions.

Type of axis-motors Stepper, using microstep
Max Feedrate 50 mm /sec (high accuracy version 20 mm/sec)
Mechanical resolution 0.025 mm per axis (high accuracy version 0.01 mm)
Accuracy Depends on cutter, material, temperature, speeds, toolpath and other variables.
Motor: 500 W standard spindle motor
max rotation speed 11000 to 25000 rpm
min, max tool shaft diameter 1 to 6.35 mm, using optional extra collet chucks
Interface with computer RS 232 (serial)
Computer requirements The KAY control software needs a Windows computer (95/98/ME/NT4/2000/XP/Vista or newer).
Minimum specification Pentium with 8MB RAM.
Power requirements 220 V, 50/60 Hz (120 V is available on request)


OPTIONS
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A high accuracy version of the machine is available, offering a higher resolution - but a lower speed as well: see the secifications above. Both versions have the same price: the only difference is the lead of the ballscrews (how many mm translation per rotation).

Further options include:
a rotation axis
a spray-mist coolant unit
an internal lighting
the CPM Booster Card


ROTATION AXIS
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As the control electronics inside all CPM machines (controller type "IMC 4") is already suited to drive 4 axes simultaneously, it is easy to mount a 4th axis on a CPM machine. This option is possible only on the CPM 3020 and 4030 (the 2018 is too small).

optional rotation axis


The rotation axis for CPM machines, to be mounted on the machine's working table using bolts and T-nuts (included). The coiled wire plus connector (visible top left) go to a connector in the wall behind the working table.

We deliver the rotation axis as complete unit, including:
the actual rotation axis (the 'black box' on the picture)
the tailstock unit (aluminum base plate with centering point on rails)
all cables and connectors needed to mount the rotation axis
the fixturing device as shown (the round 'plate' with sharp pins, on the axis).

The axis on which the fixturing device is mounted is threaded, with a screw-tread type 1/2" 20 UNF, meaning that you can also use a standard drilling machine head (instead of this fixturing device), or create your own custom device.

You can order the rotation axis either with the machine or later. In the first case it will come mounted on the machine, in the second case you will have to assemble the cables yourself (which is not difficult). In both cases you can easily place and again remove the unit from the machine's working table as needed. This is done using 4 T-nuts, and the coiled cable shown (left) has to be (dis)connected from/to a connector in the back wall of the machine's working area. Of course you then also have to 'tell' the Kay control software that the machine's configuration has changed.


SPECIFICATIONS
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Weight ca 5 kg
Max stock diameter 75 (center height 38 mm)
Max Feedrate max 75 rev / min
Mechanical resolution 6578 steps / revolution
Price euro 1,250


COOLANT DEVICE
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Though the original CPM machines are not suited for 3D machining of metals (with the Booster Card plugged in that can be used for aluminum and brass), they can be used for shallow engraving and cutting thin sheets of metal. For such applications the optional spray mist coolant device is available. It uses compressed air to apply a very fine spray of a special lubricant over the workpiece.

optional coolant system


The coolant device for CPM machines.
Only the actual sprayer is shown, mounted next to the CPM's spindle motor.

The delivery consists of the sprayer as shown, a container for the lubricant and a pressure regulator, both attached on the right side (outside) of the machine, all internal piping to connect these, and a connection to the controller (to switch the coolant unit on and off CNC controlled). Kay can be configured to do so, using special commands in the NC file.

An external source of compressed air is needed in order to use the coolant device.
The lubricating fluid used is called "Induoil HL 4" and is made by Menzel in Germany.

The Price of the optional coolant device is euro 750
This option can only be ordered together with a machine, it is not possible to order it for do-it-yourself assembly.


LIGHTING
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This option concerns lighting of the working area, so a lamp inside the machine. It is built in the back wall of the working area, and is switched on with the machine's main switch.

optional internal light


The lighting, built in a CPM machine: behind the working table.

The Price of the optional internal lighting is euro 60
This option can best be ordered together with a machine. It is also possible to order it for do-it-yourself assembly, however this will cost you some effort.


CPM BOOSTER CARD
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The new CPM Booster card will greatly improve the performance of the IMC4 controller that is used. We strongly recommend to always include this option with your machine order !

This card is also great news for anyone who already is using a IMC4-based machine like the CPM (and thousands of these machines have been built): with a small investment you can double the speed of your machine and also improve the surface quality of the resulting parts (the actual time gain differs per NC file, and will vary between 0% and 80%).
The video below will show you the difference between the original machine and one with a Booster card installed.

Booster video image with Play-button
The CPM Booster Card is a plug-in card for the Isel IMC4 stepper motor controller.
The card supports advanced kinematics that allow the machine to keep up speed while moving (where the original IMC4 briefly halts between every two movements). A look-ahead function will decelerate only when needed.

Video with sound: 4 min 34 sec.
(640x480 pixels, 12.5 MB wmv-file).
Same video on YouTube

The video will first show you an NC program file executed on a machine with the original IMC4 controller. When you have such machine you will recognize the typical staccato rumbling noise made by the machine.
Next the same NC file is machined again, but now on a machine with the Booster card installed. The different movement style is immediately clear: you will both see and hear the enormous improvement.

PDF manual   Download the CPM Booster manual (English, PDF ca 800 Kb).

The manual includes chapters about the card, the hardware setup, software setup and how to operate the system. In addition three appendices provide background information on CNC Control, Card settings and Card specifications.

PDF order form   Download an order form for the Booster card.

The price of this amazing card is euro 490.
The card can be ordered with a new machine, and also as a seperate product to update older machines. It comes with complete installation instructions (see the PDF manual).
Note that you need to have the KAY control software in order to use the Booster card.
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